Meat+Poultry - March 2023 - SUPP7

Equipment manufacturers can provide
wider margins, higher throughput, consistency
and labor reductions in more than one way.
Automated innovations in slicing, packaging, flavoring,
cooking, and process design provide avenues
to achieve better overall bacon processing.
" Bacon processors, like most food processors,
are looking for ways to reduce the need
for labor, " said Craig Souser, president and CEO
of JLS Automation, York, Pa. " In addition, there
are yield increases to be had with a properly
designed process. "
Peter Jongen, president of Thurne, a Middleby
Ltd. subsidiary, Norwich, United Kingdom, pointed
to automatic loading of sliced drafts into the packaging
machine as an easy way to immediately
eliminate human error and increase throughput.
Billerica, Mass.-based Wilevco offers another
avenue to improved processing through automation.
Bacon moved beyond breakfast food
long ago. Along with its growth in uses and daypart
applications, processors add many different
coatings and flavorings to bacon. Wilevco developed
an automated process to coat and flavor
bacons without dipping or paper transfer.
FASTER FABRICATION
Wilevco's Spinning Disc Applicator (SDA) applies
coatings with a wide degree of viscosity without
airknives, dips or waterfalls. Its nozzle-less design
provides consistent and accurate application
including particulates, a key factor to providing
flavored and coated bacon products, said Robert
Reiser, president of Wilevco.
" The old process is messy, inefficient, wastes
coating, requires tons of labor, and has a high
risk of foreign material inclusion, " Reiser said.
" ...The SDA's completely enclosed design recovers
unused coating, saving producers up to 60%
versus conventional systems. Ensuring that you
apply the correct amount, not too much, not too
little, is the only way to both provide the customer
experience you want at the cost required
to be price competitive. "
In January of this year, Burr Ridge, Ill.-based
BAK Food Equipment announced it is offering a
new technology from food equipment manufacturer
Protech AB, Lönsboda, Sweden. The Spiral
Bacon Smokehouse system uses a linear combination
of processes from raw belly to seasoned,
cooked and smoked product. The system can inline
inject, has optional liquid smoke drenching,
can dry, smoke naturally and freeze pork bellies
that are ready to press and slice.
With bacon
growing at
an annual
rate of better
than 3%,
the need
for more
throughput in
the available
space is
paramount. "
Jarrod McCarroll
" Spiral oven technology isn't new to meat processing,
but fully automated spiral oven cooking,
smoking, and freezing technology specifically
developed for smoked meats such as bacon
is only available from Protech, " said John Bobak,
founder and CEO of BAK Food Equipment.
Reiser and manufacturer Fomaco, Køge,
Denmark, offer many automated systems to
improve bacon processing and achieve the processor's
goals. Systems include brine mixing,
combo dumping, conveyors and infeed conveyors
to the injector and combing systems.
" The brine mixing system can be done with a
human machine interface (HMI) that can hold
individual brine recipes, " Steinman said. " This is
done by a bar code scanner, built-in scale system,
automatic draft, preset mixing times for each
individual ingredient, and confirmation when
each ingredient is done. This system executes
automatically as well as in the correct order,
with exact weights, exact times and confirmation
when done. "
Fomaco's IWC system requires no personnel
and ensures the injector maintains and regulates
pump pressure within the accepted range of percentages
during production. Automated filtration
systems, the CBF 500 Continuous Belt Filter and
FM80 Continuous Filtration System of the injector
filter debris from the return brine and secondarily
eliminate any debris that may pass through
the belt respectively.
" This also requires no employee interaction, "
Steinman said. " When the pump is on the filtration
system is on. The result of this superior filtration
system is a more consistent pump pressure
during the entire production shift. "
Weber's automated bacon systems provide
efficient and innovative slicing, transport and
packaging. The company strives to understand
a processor's unique needs and goals through
consultation before preparing a custom solution.
Solutions include Weber's knowledge of the
industry and processes and provide weight-accurate
slicing, careful transport and precise infeeding
to the desired presentation in the packaging,
according to the needs of the customer.
" Our automated retail solution, which facilitates
growth while reducing both line labor and
required floorspace, seems to be shining above
all the rest, " Bearson said. " We believe it's truly a
game changer for retail bacon producers. "
Fitting an automated system into an existing
plant will always be a significant obstacle, said
Springman. Kerres USA offers a wide range of
MEAT+POULTRY 2023 BACON TRENDS + TECHNOLOGY
7

Meat+Poultry - March 2023

Table of Contents for the Digital Edition of Meat+Poultry - March 2023

Meat+Poultry - March 2023 - Intro
Meat+Poultry - March 2023 - 1
Meat+Poultry - March 2023 - 2
Meat+Poultry - March 2023 - VDGA
Meat+Poultry - March 2023 - VDGB
Meat+Poultry - March 2023 - 3
Meat+Poultry - March 2023 - 4
Meat+Poultry - March 2023 - 5
Meat+Poultry - March 2023 - 6
Meat+Poultry - March 2023 - 7
Meat+Poultry - March 2023 - 8
Meat+Poultry - March 2023 - 9
Meat+Poultry - March 2023 - 10
Meat+Poultry - March 2023 - 11
Meat+Poultry - March 2023 - 12
Meat+Poultry - March 2023 - 13
Meat+Poultry - March 2023 - 14
Meat+Poultry - March 2023 - 15
Meat+Poultry - March 2023 - 16
Meat+Poultry - March 2023 - 17
Meat+Poultry - March 2023 - 18
Meat+Poultry - March 2023 - 19
Meat+Poultry - March 2023 - 20
Meat+Poultry - March 2023 - 21
Meat+Poultry - March 2023 - 22
Meat+Poultry - March 2023 - 23
Meat+Poultry - March 2023 - 24
Meat+Poultry - March 2023 - 25
Meat+Poultry - March 2023 - 26
Meat+Poultry - March 2023 - 27
Meat+Poultry - March 2023 - 28
Meat+Poultry - March 2023 - 29
Meat+Poultry - March 2023 - 30
Meat+Poultry - March 2023 - 31
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Meat+Poultry - March 2023 - SUPP1
Meat+Poultry - March 2023 - SUPP2
Meat+Poultry - March 2023 - SUPP3
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Meat+Poultry - March 2023 - SUPP19
Meat+Poultry - March 2023 - SUPP20
Meat+Poultry - March 2023 - SUPP21
Meat+Poultry - March 2023 - SUPP22
Meat+Poultry - March 2023 - SUPP23
Meat+Poultry - March 2023 - SUPP24
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Meat+Poultry - March 2023 - SUPP26
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Meat+Poultry - March 2023 - SUPP30
Meat+Poultry - March 2023 - SUPP31
Meat+Poultry - March 2023 - SUPP32
https://digital.meatpoultry.com/sosland/mp/meatpoultry-november-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-october-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-september-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-august-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-july-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-june-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-may-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-april-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-march-2024
https://digital.meatpoultry.com/sosland/mp/special-supplement-bacon-trends-technology-march-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-february-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-january-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-december-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-november-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-october-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-september-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-august-2023
https://digital.meatpoultry.com/sosland/mp/special-supplement-ground-meat-trends-technology-july-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-july-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-june-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-may-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-april-2023
https://digital.meatpoultry.com/sosland/mp/special-supplement-bacon-trends-technology-march-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-march-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-february-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-january-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-december-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-november-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-october-2022
https://digital.meatpoultry.com/sosland/mp/special-supplement-ground-beef-trends-technology-september-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-september-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-august-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-july-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-june-2022
https://digital.meatpoultry.com/sosland/mp/special-supplement-meat-alternative-trends-and-technology-may-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-may-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-april-2022
https://digital.meatpoultry.com/sosland/mp/special-supplement-bacon-trends-technology-march-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-march-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-february-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-january-2022
https://digital.meatpoultry.com/sosland/mp/-meatpoultry-december-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-november-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-october-2021
https://digital.meatpoultry.com/sosland/mp/special-supplement-ground-meat-trends-technology-october-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-september-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-august-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-july-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-june-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-may-2021
https://digital.meatpoultry.com/sosland/mp/special-supplement-meat-alternatives-may-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-april-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-march-2021
https://digital.meatpoultry.com/sosland/mp/2021_02_01
https://digital.meatpoultry.com/sosland/mp/2021_01_01
https://digital.meatpoultry.com/sosland/mp/2020_12_01
https://digital.meatpoultry.com/sosland/mp/2020_11_01
https://digital.meatpoultry.com/sosland/mp/2020_10_01
https://digital.meatpoultry.com/sosland/mp/2020_09_01
https://digital.meatpoultry.com/sosland/mp/2020_08_01
https://digital.meatpoultry.com/sosland/mp/2020_07_01
https://digital.meatpoultry.com/sosland/mp/2020_06_01
https://digital.meatpoultry.com/sosland/mp/2020_05_01
https://digital.meatpoultry.com/sosland/mp/2020_04_01
https://digital.meatpoultry.com/sosland/mp/2020_03_01
https://digital.meatpoultry.com/sosland/mp/2020_02_01
https://digital.meatpoultry.com/sosland/mp/2020_01_01
https://digital.meatpoultry.com/sosland/mp/2019_12_01
https://digital.meatpoultry.com/sosland/mp/2019_11_01
https://digital.meatpoultry.com/sosland/mp/2019_10_01
https://digital.meatpoultry.com/sosland/mp/2019_09_01
https://digital.meatpoultry.com/sosland/mp/2019_08_01
https://digital.meatpoultry.com/sosland/mp/2019_07_11
https://digital.meatpoultry.com/sosland/mp/2019_06_01
https://digital.meatpoultry.com/sosland/mp/2019_05_01
https://digital.meatpoultry.com/sosland/mp/2019_04_01
https://digital.meatpoultry.com/sosland/mp/2019_03_01
https://digital.meatpoultry.com/sosland/mp/2019_02_01
https://digital.meatpoultry.com/sosland/mp/2019_01_01
http://digital.meatpoultry.com/sosland/mp/2018_12_01
http://digital.meatpoultry.com/sosland/mp/2018_11_01
http://digital.meatpoultry.com/sosland/mp/2018_10_01
http://digital.meatpoultry.com/sosland/mp/2018_09_01
http://digital.meatpoultry.com/sosland/mp/2018_08_01
http://digital.meatpoultry.com/sosland/mp/2018_07_01
http://digital.meatpoultry.com/sosland/mp/2018_06_01
http://digital.meatpoultry.com/sosland/mp/2018_05_01
http://digital.meatpoultry.com/sosland/mp/2018_04_01
http://digital.meatpoultry.com/sosland/mp/2018_03_01
https://www.nxtbook.com/sosland/mp/2018_02_01
https://www.nxtbook.com/sosland/mp/2018_01_01
https://www.nxtbook.com/sosland/mp/2017_12_01
https://www.nxtbook.com/sosland/mp/2017_11_01
https://www.nxtbook.com/sosland/mp/2017_10_01
https://www.nxtbook.com/sosland/mp/2017_09_01
https://www.nxtbook.com/sosland/mp/2017_08_01
https://www.nxtbook.com/sosland/mp/2017_07_01
https://www.nxtbook.com/sosland/mp/2017_06_01
https://www.nxtbook.com/sosland/mp/2017_05_01
https://www.nxtbook.com/sosland/mp/2017_04_01
https://www.nxtbook.com/sosland/mp/2017_03_01
https://www.nxtbook.com/sosland/mp/2017_02_01
https://www.nxtbook.com/sosland/mp/2017_01_01
https://www.nxtbook.com/sosland/mp/2016_12_01
https://www.nxtbook.com/sosland/mp/2016_11_01
https://www.nxtbook.com/sosland/mp/2016_10_01
https://www.nxtbook.com/sosland/mp/2016_09_01
https://www.nxtbook.com/sosland/mp/2016_08_01
https://www.nxtbook.com/sosland/mp/2016_07_01
https://www.nxtbook.com/sosland/mp/2016_06_01
https://www.nxtbook.com/sosland/mp/2016_05_01
https://www.nxtbook.com/sosland/mp/2016_04_01
https://www.nxtbook.com/sosland/mp/2016_03_01
https://www.nxtbook.com/sosland/mp/2016_02_01
https://www.nxtbook.com/sosland/mp/2016_01_01
https://www.nxtbook.com/sosland/mp/2015_12_01
https://www.nxtbook.com/sosland/mp/2015_11_01
https://www.nxtbook.com/sosland/mp/2015_10_01
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https://www.nxtbook.com/sosland/mp/2015_07_01
https://www.nxtbook.com/sosland/mp/2015_06_01
https://www.nxtbook.com/sosland/mp/2015_05_01
https://www.nxtbook.com/sosland/mp/2015_04_01
https://www.nxtbook.com/sosland/mp/2015_03_01
https://www.nxtbook.com/sosland/mp/2015_02_01
https://www.nxtbook.com/sosland/mp/2015_01_01_mp
https://www.nxtbook.com/sosland/mp/2014_12_01
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https://www.nxtbook.com/sosland/mp/2014_08_01
https://www.nxtbook.com/sosland/mp/2014_07_01
https://www.nxtbook.com/sosland/mp/2014_06_01
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https://www.nxtbook.com/sosland/mp/2014_04_01
https://www.nxtbook.com/sosland/mp/2014_03_01
https://www.nxtbook.com/sosland/mp/2014_02_01
https://www.nxtbook.com/sosland/mp/2014_01_01
https://www.nxtbook.com/sosland/mp/2013_12_01
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https://www.nxtbook.com/sosland/mp/2013_09_01
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https://www.nxtbook.com/sosland/mp/2013_07_01
https://www.nxtbook.com/sosland/mp/2013_06_01
https://www.nxtbook.com/sosland/mp/2013_05_01
https://www.nxtbook.com/sosland/mp/2013_04_01
https://www.nxtbook.com/sosland/mp/2013_03_01
https://www.nxtbook.com/sosland/mp/2013_02_01
https://www.nxtbook.com/sosland/mp/2013_01_01
https://www.nxtbook.com/sosland/mp/2012_12_01
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https://www.nxtbook.com/sosland/mp/2012_10_01
https://www.nxtbook.com/sosland/mp/2012_09_01
https://www.nxtbook.com/sosland/mp/2012_08_01
https://www.nxtbook.com/sosland/mp/2012_07_01
https://www.nxtbook.com/sosland/mp/2012_06_01
https://www.nxtbook.com/sosland/mp/2012_05_01
https://www.nxtbook.com/sosland/mp/2012_04_01
https://www.nxtbook.com/sosland/mp/2012_03_01
https://www.nxtbook.com/sosland/mp/2012_02_01
https://www.nxtbook.com/sosland/mp/2012_01_01
https://www.nxtbook.com/sosland/mp/2011_12_01
https://www.nxtbook.com/sosland/mp/2011_11_01
https://www.nxtbook.com/sosland/mp/2011_10_01
https://www.nxtbook.com/sosland/mp/2011_09_01
https://www.nxtbook.com/sosland/mp/2011_08_01
https://www.nxtbook.com/sosland/mp/2011_07_01
https://www.nxtbook.com/sosland/mp/2011_06_01
https://www.nxtbook.com/sosland/mp/2011_05_01
https://www.nxtbook.com/sosland/mp/2011_04_01
https://www.nxtbook.com/sosland/mp/2011_03_01
https://www.nxtbook.com/sosland/mp/2011_02_01
https://www.nxtbook.com/sosland/mp/2011_01_01
https://www.nxtbook.com/sosland/mp/2010_12_01
https://www.nxtbook.com/sosland/mp/2010_11_01
https://www.nxtbook.com/sosland/mp/2010_10_01
https://www.nxtbook.com/sosland/mp/2010_09_01
http://digital.meatpoultry.com/sosland/mp/2010_08_01
http://digital.meatpoultry.com/sosland/mp/2010_07_01
http://digital.meatpoultry.com/sosland/mp/2010_06_01
http://digital.meatpoultry.com/sosland/mp/2010_05_01
http://digital.meatpoultry.com/sosland/mp/2010_04_01
http://digital.meatpoultry.com/sosland/mp/2010_03_01
http://digital.meatpoultry.com/sosland/mp/2010_02_01
http://digital.meatpoultry.com/sosland/mp/2010_01_01
http://digital.meatpoultry.com/sosland/mp/2009_12_01
http://digital.meatpoultry.com/sosland/mp/2009_11_01
http://digital.meatpoultry.com/sosland/mp/2009_10_01
http://digital.meatpoultry.com/sosland/mp/2009_09_01
http://digital.meatpoultry.com/sosland/mp/2009_08_01
http://digital.meatpoultry.com/sosland/mp/2009_07_01
http://digital.meatpoultry.com/sosland/mp/2009_06_01
http://digital.meatpoultry.com/sosland/mp/2009_05_01
http://digital.meatpoultry.com/sosland/mp/2009_04_01
http://digital.meatpoultry.com/sosland/mp/2009_03_01
http://digital.meatpoultry.com/sosland/mp/2009_02_01
http://digital.meatpoultry.com/sosland/mp/2009_01_01
http://digital.meatpoultry.com/sosland/mp/2008_12_01
http://digital.meatpoultry.com/sosland/mp/2008_11_01
http://digital.meatpoultry.com/sosland/mp/2008_10_01
http://digital.meatpoultry.com/sosland/mp/2008_09_01
http://digital.meatpoultry.com/sosland/mp/2008_08_01
http://digital.meatpoultry.com/sosland/mp/2008_07_01
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