Meat+Poultry - February 2021 - 98

Innova

In control of
Quality Control
Marel's crucial software module fits in each processing plant
In every processing plant worldwide, the role of the Quality
Control Manager is crucial. Topics such as food safety, hygiene,
health, integrity and traceability are under the scrutiny of
authorities, customers and consumers. Reports drawn up by
the Quality Control Manager are pivotal for a plant's reputation.
Innova's Quality Control module helps build a structured
database of reliable quality data.
Let's meet Emma, Quality Control Manager for a large plant.
She's responsible for making sure that every product leaving the
plant meets all required food safety and quality standards. The
tool she relies on is Innova's Quality Control software module.

Real-time status

Traceability
On one hand, real-time data acquisition
paves the way for increased efficiency.
Emma can monitor performance and
respond in real-time, allowing her to
benchmark suppliers and avoid future
problems by learning from past issues.
On the other hand, QC also plays a part
in traceability as it links real-time quality
data, obtained during the inspections,
directly to production processes,
raw material source or final product
ingredients.

Emma's job is to carefully monitor the integrated QC process
at every step of production. She follows product flow, looks
into the day's orders, and tracks the product that is going into
a customerĀ“s order. She is constantly using histogram reports,
graphs and charts. Innova's Quality Control module gives Emma
paperless control of the QC process. It lets her capture and
monitor critical quality data in real-time. Reliable information
on her screen gives her an accurate status of all quality issues
with easy-to-read graphics. With this, Emma can collect valuable
information for custom reports and trend analysis, enabling her
management team to improve their processes even further.

Using the connection between quality control and traceability,
Emma can place a lot, item, pack or pallet on hold because of a
failed quality control inspection.

Paperless and automated

This package will help meet requirements demanded by the
major regulation authorities.

Emma walks around with the appropriate dashboards of
Innova's QC module on her tablet computer. At designated
control points throughout production, she enters the relevant
quality data on the tablet, no longer needing paper.

The remaining 25% of specialized quality checks can be
addressed with tailor-made solutions.

Using the QC module, Emma can use existing devices as
inspection points. Machine operators can perform their own
basic QC checks, lightening Emma's workload.
Innova's QC module incorporates an automated real-time
monitoring process that produces reliable data about critical
processes. It allows Emma to respond quickly to quality
deviations.

A box of checks
Apart from routine required inspections, Emma may also
need to do customized checks due to local regulations and
legislation. Based on experience, Marel put together a 'pre-built
box of checks' which covers around 75% of all the standard
checks needed by Emma.

Emma will find Marel's experts at her side to help devise
customized quality control procedures and ensure they are
appropriate for the plant. This can even be done without other
Innova software or Marel equipment present. The 'box of checks'
speeds up implementation considerably, making life a lot easier
for Emma.
marel.com/software

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http://www.marel.com/software

Meat+Poultry - February 2021

Table of Contents for the Digital Edition of Meat+Poultry - February 2021

Meat+Poultry - February 2021 - 1
Meat+Poultry - February 2021 - 1
Meat+Poultry - February 2021 - 2
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Meat+Poultry - February 2021 - vdg - 1
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