Meat+Poultry - February 2021 - 100

Poultry processing

How does it work?
Equipped with the latest handling and communication software, I-Cut TrimSort now has additional functionalities, which have not
necessitated any mechanical modifications to the machine. One of the software's main tasks is to keep the collected dataset
connected to each product on the belt, allowing the distribution to its best destination. Sensors in the system help the software
recognize the ID, weight, position and many more details of products on the belt. Sharing product data through the process allows
Marel machines to work together to achieve feedback loops and product-specific distribution.
marel.com/icut122-poultry

So far, I-Cut 122, combined with
SpeedSort, was able to separate cut
products into two conveyor belt streams.
Now, the integrated TrimSort
functionality and smarter software allow
for the distribution of many more
combinations of cut product to the two
integrated belts. All of this is done in one
smart system with a small footprint,
without the need for a separate
SpeedSort. I-Cut 122 TrimSort can
generate various high value products
while accurately splitting the product
flow at the highest speeds.

A smaller fillet, cutoffs
and trim
I-Cut 122 TrimSort can portion a fillet into
a smaller fillet, useful cut offs and trim,
while sorting the cut items properly on
two conveyor belts.
When a fillet enters the I-Cut with its 'short
edge leading', a proper cutting angle can

create a number of medallions, a smaller
fillet and trim. The fillet continues on its
way to retail packing. Medallions and trim
are accurately separated from the fillet
and land safely on the separate lower
internal conveyor belt, which takes them
to another process.
Using a different fillet infeed and a
different cutting angle, I-Cut 122 TrimSort
will cut a fillet into a smaller fillet plus a
number of strips, which together with trim
will be diverted to the lower outfeed belt.
The smaller fillet can be used in many
QSR products such as a whole muscle
meat burger. Portioned strips often end
up as QSR whole muscle chicken wraps,
chicken salads or 'crispy tenders'.

Strips or nuggets with
automated trim removal
When customers ask for chicken nuggets,
strips or other small bites in QSR

restaurants, these are easy to produce
with the I-Cut 122 TrimSort. An inner
fillet or half fillet is cut precisely several
times and at high speed. The super-fast
opening and closing belt does a reliably
meticulous sorting job. It drops the tip,
leaves perfect nuggets on the upper belt
and drops the tail too. Such a job needs
no operators to separate quality
products from trim, making the I-Cut 122
TrimSort a labor-saving solution.
I-Cut 122 TrimSort's ability to cut and
sort in so many different ways will
handle the majority of portioned fillet
products demanded by retail, QSR and
catering customers.

Feedback loop principle
The communication software in I-Cut
122 TrimSort makes use of the feedback
loop principle. The machine sends out
sync messages containing product
information, which are then added to
the existing product dataset.
This accompanies product along the
conveyor belt. The feedback loop
ensures that the machine's output is
used as input for the next operation in
the line.
I-Cut's most important sync message is
the target weight for the end product.
A weighing unit immediately after the
I-Cut adds the real weight to the dataset.
This information is sent back to the I-Cut.
The feedback loop will cause I-Cut to
compare target and actual weights. I-Cut
can now adjust its settings to give better
and more consistent performance,
without the need for any recalibration
during the day.

5

Marel_Every_Connection_INSERT_0221MP_DE.indd 5

2/16/2021 12:49:22 PM


http://www.marel.com/icut122-poultry

Meat+Poultry - February 2021

Table of Contents for the Digital Edition of Meat+Poultry - February 2021

Meat+Poultry - February 2021 - 1
Meat+Poultry - February 2021 - 1
Meat+Poultry - February 2021 - 2
Meat+Poultry - February 2021 - 3
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Meat+Poultry - February 2021 - vdg - 1
Meat+Poultry - February 2021 - vdg - 2
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http://digital.meatpoultry.com/sosland/mp/2021_02_01
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