Meat+Poultry - January 2021 - marel - 5

Poultry processing

Lincoln Premium Poultry's mission is to " utilize new and innovative
technology to produce a high-quality product which meets or
exceeds the highest food safety standards. " Their partnership with
Marel is helping them fulfill this mission. For Walt Shafer, chief
operations officer at LPP, the AMF-i HD filleting system for larger
breast caps is part of this fulfillment.
average breast caps. The larger breast caps challenged
the capabilities of Marel's AMF-i filleting system. Walt
Shafer was happy to see that Marel's innovation team
had already come up with a solution to the global
trend of broilers becoming heavier. This would
certainly help LPP.
Walt Shafer, chief
operations officer
at LPP

Lincoln Premium Poultry (LPP) is the sole supplier of
chicken for Costco in the Midwest. The impressive
400,000 square-foot state-of-the-art processing
facility in Fremont Nebraska has been operational
since October 2019. LPP recently began running two
shifts and now processes more than 2 million birds
per week.

" The results of the AMF-i
HD kits are beyond
expectation. "
Large breast caps
LPP is running a total of five AMF-i breast cap filleting
systems in Fremont. After mutual consultation, Shafer
was open to implementing the new HD kits for the
AMF-i on one line. The North American market is
renowned for its bigger birds, so many processors in
this part of the world have to process larger breast
caps. The success of the AMF-i HD solution in LPP's
plant is therefore of paramount importance to Marel's
innovation team.

Modularity
The birds at LPP are intended for retail saddle pack. It
became clear quickly that the average live weight of
flocks being grown for this pack was larger than

The modularity of the existing AMF-i system allows it to
be easily converted to an AMF-i HD, making it possible
to cope with a wide variety of breast cap weights. " The
Marel technicians used the install weekend to help
educate our in-house maintenance staff on
preventative maintenance requirements and actions
on setting up the machine properly, " says Shafer.

Success
After three months of testing, the results of the HD
kits are beyond expectations. " The AMF-i HD kits have
really helped us handle rework at the exit of the
system. The improved performance of the key
modules reduces the rework and gives us better
product flow to the SensorX, " Walt Shafer continues.
" As labor is always a factor, we don't need as many
trimmers on this line either. "

One seamless flow
For LPP, it was a challenge to process the larger size
breast caps through the regular AMF-i, but with the HD
kits installed, their larger caps process without incident.
The wishbone remover and halver performance have
improved significantly as well with the new HD kits.
Yield has been gained from less rework being done as
now the HD system efficiently processes the larger
breast caps. The breast fillets running through the
AMF-i HD, through the SensorX and into packaging
establish one seamless flow, and it's a wonderful
operation to watch. The achievements of the AMF-i HD
kits have convinced LPP to move forward with
installing further HD kits on two other lines at LPP.
" Because of the partnership between Marel and LPP,
this facility is successful, " concludes Walt Shafer.
lincolnpremiumpoultry.com

5


http://www.lincolnpremiumpoultry.com

Meat+Poultry - January 2021

Table of Contents for the Digital Edition of Meat+Poultry - January 2021

Meat+Poultry - January 2021 - 1
Meat+Poultry - January 2021 - 1
Meat+Poultry - January 2021 - 2
Meat+Poultry - January 2021 - 3
Meat+Poultry - January 2021 - 4
Meat+Poultry - January 2021 - 5
Meat+Poultry - January 2021 - 6
Meat+Poultry - January 2021 - 7
Meat+Poultry - January 2021 - 8
Meat+Poultry - January 2021 - 9
Meat+Poultry - January 2021 - 10
Meat+Poultry - January 2021 - 11
Meat+Poultry - January 2021 - 12
Meat+Poultry - January 2021 - 13
Meat+Poultry - January 2021 - 14
Meat+Poultry - January 2021 - 15
Meat+Poultry - January 2021 - 16
Meat+Poultry - January 2021 - 17
Meat+Poultry - January 2021 - 18
Meat+Poultry - January 2021 - 19
Meat+Poultry - January 2021 - 20
Meat+Poultry - January 2021 - 21
Meat+Poultry - January 2021 - 22
Meat+Poultry - January 2021 - 23
Meat+Poultry - January 2021 - 24
Meat+Poultry - January 2021 - 25
Meat+Poultry - January 2021 - 26
Meat+Poultry - January 2021 - 27
Meat+Poultry - January 2021 - 28
Meat+Poultry - January 2021 - 29
Meat+Poultry - January 2021 - 30
Meat+Poultry - January 2021 - 31
Meat+Poultry - January 2021 - 32
Meat+Poultry - January 2021 - 33
Meat+Poultry - January 2021 - 34
Meat+Poultry - January 2021 - 35
Meat+Poultry - January 2021 - 36
Meat+Poultry - January 2021 - 37
Meat+Poultry - January 2021 - 38
Meat+Poultry - January 2021 - 39
Meat+Poultry - January 2021 - 40
Meat+Poultry - January 2021 - 41
Meat+Poultry - January 2021 - 42
Meat+Poultry - January 2021 - 43
Meat+Poultry - January 2021 - 44
Meat+Poultry - January 2021 - 45
Meat+Poultry - January 2021 - 46
Meat+Poultry - January 2021 - 47
Meat+Poultry - January 2021 - 48
Meat+Poultry - January 2021 - 49
Meat+Poultry - January 2021 - 50
Meat+Poultry - January 2021 - 51
Meat+Poultry - January 2021 - 52
Meat+Poultry - January 2021 - 53
Meat+Poultry - January 2021 - 54
Meat+Poultry - January 2021 - 55
Meat+Poultry - January 2021 - 56
Meat+Poultry - January 2021 - 57
Meat+Poultry - January 2021 - 58
Meat+Poultry - January 2021 - 59
Meat+Poultry - January 2021 - 60
Meat+Poultry - January 2021 - 61
Meat+Poultry - January 2021 - 62
Meat+Poultry - January 2021 - 63
Meat+Poultry - January 2021 - 64
Meat+Poultry - January 2021 - 65
Meat+Poultry - January 2021 - 66
Meat+Poultry - January 2021 - vdg - 1
Meat+Poultry - January 2021 - vdg - 2
Meat+Poultry - January 2021 - 67
Meat+Poultry - January 2021 - 68
Meat+Poultry - January 2021 - 69
Meat+Poultry - January 2021 - 70
Meat+Poultry - January 2021 - 71
Meat+Poultry - January 2021 - 72
Meat+Poultry - January 2021 - 73
Meat+Poultry - January 2021 - 74
Meat+Poultry - January 2021 - 75
Meat+Poultry - January 2021 - 76
Meat+Poultry - January 2021 - 77
Meat+Poultry - January 2021 - 78
Meat+Poultry - January 2021 - 79
Meat+Poultry - January 2021 - 80
Meat+Poultry - January 2021 - 81
Meat+Poultry - January 2021 - 82
Meat+Poultry - January 2021 - 83
Meat+Poultry - January 2021 - 84
Meat+Poultry - January 2021 - 85
Meat+Poultry - January 2021 - 86
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Meat+Poultry - January 2021 - 88
Meat+Poultry - January 2021 - 89
Meat+Poultry - January 2021 - 90
Meat+Poultry - January 2021 - 91
Meat+Poultry - January 2021 - 92
Meat+Poultry - January 2021 - marel - 1
Meat+Poultry - January 2021 - marel - 2
Meat+Poultry - January 2021 - marel - 3
Meat+Poultry - January 2021 - marel - 4
Meat+Poultry - January 2021 - marel - 5
Meat+Poultry - January 2021 - marel - 6
Meat+Poultry - January 2021 - marel - 7
Meat+Poultry - January 2021 - marel - 8
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