Meat + Poultry - April 2009 - 61

Nedal (Ned) Fakhouri, plant manager, pauses
while overlooking the grinding room.

Wastewater from the separator is
equalized and diverted into a diffused
air-floatation tank where it is further
treated and then discharged into the
sanitary sewer as clear water.
"We release water that is cleaner than
what we receive," Stock says.

Focus on food safety

supply 2200kw of power to all critical
loads and numerous selected loads as
desired.
Plant production areas contain hose
stations and stainless-steel floor drains
for use during wash-down operations.
All process waste collected by the floor
drains is piped separately from the sanitary waste into a waste-treatment area.
The smokehouses have stainless-steel
floor drains that discharge into a stainless-steel piping system that connects
to the process waste system with a solenoid-operated diverter valve.
Wash-down operations (including
much of the grease equipment) produce brown (or bad) grease. The brown

grease is skimmed-off by a gravity separator and goes into a holding tank. The
sludge that collects in the bottom of the
separator is also pumped into a holding
tank and both are accumulated in these
tanks awaiting vendor pick-up.
During smokehouse and other cooking operations, the grease that is produced during these processes is considered white or yellow (good) grease,
which is piped from these rooms to the
waste-treatment area using some of the
existing stainless-steel floor drains and
piping. Once in that area, it is diverted
to separate holding tanks designated for
the white and yellow grease and this,
too, is held for vendor pick-up.

In an effort to ensure separation of raw
and cooked operations at the plant,
separate entrances, employee support
facilities, flow-through smokehouses
and shipping and receiving docks are
maintained independently for each side
of the plant. Additionally, independent
HVAC systems prevent cross-contamination of air-born pathogens from the
raw to cooked operation. A pioneering
process for refrigeration and ventilation
dedicates separate supply and returnair to both raw and cooked operations
including unique filtering and environmental controls.
Raw protein ingredients ultimately
end up in the plant's 15,000 sq.-ft., grinding room where 13 employees are assigned. "It is the most automated operation in the facility and it generates all of
the formulated batter that gets allocated
to our different lines," Stock says.

www.MEATPOULTRY.com

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April 2009

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MEAT&POULTRY

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Meat + Poultry - April 2009

Table of Contents for the Digital Edition of Meat + Poultry - April 2009

Contents
Meat + Poultry - April 2009 - 1
Meat + Poultry - April 2009 - 2
Meat + Poultry - April 2009 - 3
Meat + Poultry - April 2009 - Contents
Meat + Poultry - April 2009 - 5
Meat + Poultry - April 2009 - 6
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https://digital.meatpoultry.com/sosland/mp/meatpoultry-november-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-october-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-september-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-august-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-july-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-june-2024
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https://digital.meatpoultry.com/sosland/mp/meatpoultry-march-2024
https://digital.meatpoultry.com/sosland/mp/special-supplement-bacon-trends-technology-march-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-february-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-january-2024
https://digital.meatpoultry.com/sosland/mp/meatpoultry-december-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-november-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-october-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-september-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-august-2023
https://digital.meatpoultry.com/sosland/mp/special-supplement-ground-meat-trends-technology-july-2023
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https://digital.meatpoultry.com/sosland/mp/special-supplement-bacon-trends-technology-march-2023
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https://digital.meatpoultry.com/sosland/mp/meatpoultry-january-2023
https://digital.meatpoultry.com/sosland/mp/meatpoultry-december-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-november-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-october-2022
https://digital.meatpoultry.com/sosland/mp/special-supplement-ground-beef-trends-technology-september-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-september-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-august-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-july-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-june-2022
https://digital.meatpoultry.com/sosland/mp/special-supplement-meat-alternative-trends-and-technology-may-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-may-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-april-2022
https://digital.meatpoultry.com/sosland/mp/special-supplement-bacon-trends-technology-march-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-march-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-february-2022
https://digital.meatpoultry.com/sosland/mp/meatpoultry-january-2022
https://digital.meatpoultry.com/sosland/mp/-meatpoultry-december-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-november-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-october-2021
https://digital.meatpoultry.com/sosland/mp/special-supplement-ground-meat-trends-technology-october-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-september-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-august-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-july-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-june-2021
https://digital.meatpoultry.com/sosland/mp/meatpoultry-may-2021
https://digital.meatpoultry.com/sosland/mp/special-supplement-meat-alternatives-may-2021
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https://digital.meatpoultry.com/sosland/mp/meatpoultry-march-2021
https://digital.meatpoultry.com/sosland/mp/2021_02_01
https://digital.meatpoultry.com/sosland/mp/2021_01_01
https://digital.meatpoultry.com/sosland/mp/2020_12_01
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