Meat + Poultry - September 2008 - 28

CEO SERIES

M&P: How did you improve your
beef yields?
WB: We improved them in two
areas. One is management. We have
very aggressive yield goals in each of
our plants. We measure yields very
closely and have meetings every week
to discuss ways of further improving
them. We implemented a management structure to make sure the numbers link. Second, we have invested
money in areas of the boning room
to improve yields and other aspects
of production. We also implemented
a system of variable compensation for
supervisors linked to yield goals. Individual line workers do not receive
these incentives (Batista explains it
would be too difficult and expensive
to implement such a system). But every supervisor works with his team.
In turn, line workers have an incentive to work better and increase their
chances of getting promoted.

M&P: Slightly smaller supplies of fed
cattle and overall market conditions
have led JBS to operate its U.S. beef
plants at lower utilization rates than
anticipated late last year. What are you
operating at currently?
WB: Our daily slaughter capacity in the U.S. is 20,300 head per day
and we are operating at under 90 percent of that. We look to operate a full
six days per week and in the second
quarter ran a lot of full shifts on Saturdays. But when you can't sell all
the volume you produce, you have to
make adjustments at times. We will
see what happens regarding supplies
of cattle going forward but we would
like to run full.
M&P: What has surprised you most
about the U.S. meat industry after operating here for a year?
WB: We've had no big surprises
in U.S. beef and pork or in Australia.

Even the market has been in line with
what we expected.
M&P: What aspects of your plant operations in Australia and South American
plant have you brought to the U.S.?
WB: We have worked to exchange
best practices, from here to Brazil, Argentina and Australia and reverse. We
have introduced benchmarking. We
have introduced some different ways of
deboning some parts of the carcass into
different cuts. We have also implemented
some best practices from our Brazilian
plants regarding food safety on the kill
floor and the fabrication floor.
M&P: E. coli O157:H7 remains a threat
in the industry, particularly the ground
beef segment. Would you consider incorporating irradiation to eradicate the
pathogen in finished products? What
about interventions on live cattle?
WB: We are not looking at using irra-

The brand
for quality,
commitment,
passion
and industry
leading
service and
expertise.
28

I

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I

September 2008

I

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Meat + Poultry - September 2008

Table of Contents for the Digital Edition of Meat + Poultry - September 2008

Contents
Meat + Poultry - September 2008 - 1
Meat + Poultry - September 2008 - 2
Meat + Poultry - September 2008 - 3
Meat + Poultry - September 2008 - Contents
Meat + Poultry - September 2008 - 5
Meat + Poultry - September 2008 - 6
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